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Three-layer co-extrusion dry cross-linked cable production line
2025-07-02 16:28
The three-layer co-extrusion dry cross-linked cable production line represents cutting-edge technology in wire and cable manufacturing, designed to produce high-performance insulated cables with superior electrical and mechanical properties. This advanced system simultaneously extrudes three distinct material layers—conductor shield, insulation, and insulation shield—in a single, continuous process that significantly enhances production efficiency and product consistency. The dry cross-linking technology eliminates the need for water or steam curing tanks, reducing energy consumption by up to 40% compared to traditional wet cross-linking methods while maintaining excellent dielectric strength and thermal stability in the finished cables.
At the heart of the three-layer co-extrusion dry cross-linked cable production line are precision extruders equipped with advanced screw designs that ensure perfect material homogenization and layer bonding. The system features independent temperature control zones for each extrusion layer, allowing optimal processing conditions for different polymer compounds ranging from XLPE to EPR materials. A computerized control system monitors and adjusts all critical parameters including extrusion pressure, line speed (typically 20-60 m/min), and curing temperature (180-250°C) to maintain tight tolerances throughout production. The three-layer co-extrusion dry cross-linked cable production line incorporates automatic thickness measurement systems that provide real-time feedback for layer concentricity control within ±3% variation.
Three-layer co-extrusion dry cross-linked cable production line
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